Fire Rated Partition    |   One Hour (98 mm)    |     One & Half Hours (90 mm)     |    Two Hours (98 mm)     |    Two Hours (98 mm)

Fire Rated Partition (One Hour 98 mm)

A non-load bearing, 98 mm thick metal framed partition with 1 hour fire rating and sound insulation of 40 decibel up to a height of 3 meters.

Performance

  • Overall Thickness
  • Maximum Height
  • Fire Resistance (with integrity and insulation as per BS-476 Part 22)
  • Sound Insulation(100-3150 Hz)
  • -
  • -
  • -
  • -
  • 98 mm
  • 3000 mm
  • 1 Hour
  • 40 dB

Main System

98 mm thick metal stud partition comprising of a 100 mm wide x 12 mm thick Hilux Calcium Silicate Board fillets (strips)screw fixed with 25 mm self tapping screws at 200 mm centres to both sides of a composite framework which includes a 48 mm stud of 0.55 mm thick and having two unequal flanges of 34 and 36 mm each placed at 610 mm centre to centre in 50 mm floor and ceiling channel with two equal flanges of 32 mm each fixed to floor and ceiling at 600 mm centre, with the help of nylon sleeves and wood screws. 12 mm thick Hilux Calcium Silicate Boards are then screw fixed by 35 mm long self drilling and tapping screws having Phillips head with under head cutter, to the studs and channels on both sides of the frame work. The board's joints are to be staggered to avoid through passage.

Insulation

50 mm thick( Density - 48 Kg/m3 ) ceramic wool is to be placed in the cavity of the partition.

Jointing and Finishing

Finally edges of the facing boards are to be jointed and finished to have a seamless finish with specially formulated jointing compound and self-adhesive fibre tape.

Note:

A horizontal intermediate channel of web 45 mm and an equal flanges of 15 mm of 0.9 mm thickness to be provided for every 3 feet level on both sides if the partition height exceeds the board length to provide edge support to the board.

Bill of Quantity (for 100 Sq. meters for 3 meters height)

S.No. ITEM DESCRIPTION QUANTITY
1. Hilux board including 100 mm wide fillets 6’ x 4’ – 12 mm 88 Nos.
2. Floor & ceiling channels 0.55 x 50 x 32 x 32 x 3660 mm 67 meters
3. Steel stud 0.55 x 48 x 50 x 50 x 3660 mm 164 meters
4. Intermediate channels 0.9 x 45 x 15 x 15 x 3660 mm 67 meters
5. Self drilling & tapping screws 25 mm / 35 mm long 840 Nos. / 2700 Nos.
6. Ceramic wool mat 50 mm thick x 48 Kg/m3 100 m2
7. Jointing compound 20 Kg 6 Bags
8. Self-adhesive fibre tape 48 mm wide 4 Rolls

Fire Rated Partition (One & Half Hours 90 mm)

A non-load bearing, 90 mm thick metal framed partition with 1 & 1/2 hours fire rating and sound insulation of 42 decibel up to a height of 3 meters.

Performance

  • Overall Thickness
  • Maximum Height
  • Fire Resistance (with integrity and insulation as per BS-476 Part 22)
  • Sound Insulation(100-3150 Hz)
  • -
  • -
  • -
  • -
  • 90 mm
  • 4000 mm
  • 1 & 1/2 Hour
  • 42 dB

Main System

90 mm thick metal stud partition comprising of a composite framework which includes a 48 mm stud of 0.55 mm thick and having two unequal flanges of 34 and 36 mm each placed at 610 mm centre to centre in 50 mm floor and ceiling channel with two equal flanges of 32 mm each fixed to floor and ceiling at 600 mm centre, with the help of nylon sleeves and wood screws. Two layers of 10 mm thick Hilux Calcium Silicate Boards are then screw fixed to the studs and channels at 200 mm centres on both sides of the frame work, with 25 & 35 mm long self drilling & tapping screws having Phillips head with under head cutter, for first and second layer boards respectively. The board's joints are to be staggered to avoid through passage.

Insulation

50 mm thick ( Density - 48 Kg/m3 ) ceramic / Rock wool is to be placed in the cavity of the partition.

Jointing and Finishing

Finally edges of the facing boards are to be jointed and finished to have a seamless finish with specially formulated jointing compound and 48 mm wide self-adhesive fibre tape.

Note:

A horizontal intermediate channel of web 45 mm and an equal flanges of 15 mm of 0.9 mm thickness to be provided for every 3 feet level on both sides if the partition height exceeds the board length to provide edge support to the board.

Bill of Quantity (For 100 Sq. meters for 3 meters height)

S.No. ITEM DESCRIPTION QUANTITY
1. Hilux board including 6’ x 4’ – 10 mm 180 Nos.
2. Floor & ceiling channels 0.55 x 50 x 32 x 32 x 3660 mm 14 meters
3. Steel stud 0.55 x 48 x 50 x 50 x 3660 mm 46 meters
4. Intermediate channels 0.9 x 45 x 15 x 15 x 3660 mm 55 meters
5. Self drilling & tapping screws 25 mm / 38 mm long 2700 Nos. each
6. Ceramic / Rock wool mat 50 mm thick x 48 Kg/m3 100 m2
7. Jointing compound 20 Kg 6 Bags
8. Self-adhesive fibre tape 48 mm wide 4 Rolls

Fire Rated Partition (Two Hours 98 mm)

A non-load bearing, 98 mm thick, metal framed partition with 2 hours fire rating and sound insulation of 43 decibel up to a height of 4.2 meters.

Performance

  • Overall Thickness
  • Maximum Height
  • Fire Resistance (with integrity and insulation as per BS-476 Part 22)
  • Sound Insulation(100-3150 Hz)
  • -
  • -
  • -
  • -
  • 98 mm
  • 4200 mm
  • 2 hours
  • 43 dB

Main System

98 mm thick metal stud partition comprising of a composite framework which includes a 48 mm stud of 0.55 mm thick and having two unequal flanges of 34 and 36 mm each placed at 610 mm centre to centre in 50 mm floor and ceiling channel with two equal flanges of 32 mm each fixed to floor and ceiling at 600 mm centre, with the help of nylon sleeves and wood screws. Two layers of 12 mm thick Hilux Calcium Silicate Boards are then screw fixed to the studs and channels at 200 mm centres on both sides of the frame work, with 25 & 35 mm long self drilling & tapping screws having Phillips head with under head cutter, for first and second layer boards respectively. The board's joints are to be staggered to avoid through passage.

Insulation

50 mm thick( Density - 64 Kg/m3 ) ceramic wool/ Rock Wool is to be placed in the cavity of the partition.

Jointing and Finishing

Finally edges of the boards are to be jointed and finished to have a flush look with specially formulated jointing compound and 48 mm wide self-adhesive fibre tape.

Note:

A horizontal intermediate channel of web 45 mm and an equal flanges of 15 mm of 0.9 mm thickness to be provided for every 3 feet level on both sides if the partition height exceeds the board length to provide edge support to the board.

Bill of Quantity (For 100 Sq. meters for 3 meters height)

S.No. ITEM DESCRIPTION QUANTITY
1. Hilux board 6’ x 4’ – 12 mm 180 Nos.
2. Floor & ceiling channels 0.55 x 50 x 32 x 32 x 3660 mm 14 Nos.
3. Steel stud 0.55 x 48 x 34 x 36 x 3660 mm 45 Nos.
4. Intermediate channels 0.9 x 45 x 15 x 15 x 3660 mm 55 Nos.
5. Self drilling & tapping screws 25 mm & 38 mm long 2700 Nos. each
6. Ceramic / Rock wool 50 mm thick x 64 Kg/m3 100 m2
7. Jointing compound 20 Kg 6 Bags
8. Self-adhesive fibre tape 48 mm wide 4 Rolls

Fire Rated Partition (Two Hours 98 mm)

A non-load bearing, 98 mm thick, steel framed partition with 2 hours fire rating and sound insulation of 44 decibel up to a height of 3 meters.

Performance

  • Overall Thickness
  • Maximum Height
  • Fire Resistance (with integrity and insulation as per BS-476 Part 22)
  • Sound Insulation(100-3150 Hz)
  • -
  • -
  • -
  • -
  • 98 mm
  • 3000 mm
  • 2 hours
  • 44 dB

Bill of Quantity (For 100 Sq. meters for 3 meters height)

Main System

98 mm thick metal stud partition comprising of a 100 mm wide x 12 mm thick Hilux Calcium Silicate Boards fillets (strips) screw fixed with 25 mm self tapping screws at 200 mm centres to both sides of a composite framework which includes a 48 mm stud of 0.55 mm thick and having two unequal flanges of 34 and 36 mm each placed at 610 mm centre to centre in 50 mm floor and ceiling channel with two equal flanges of 32 mm each fixed to floor and ceiling at 600 mm centre, with the help of nylon sleeves and wood screws. 12 mm thick Hilux Calcium Silicate Boards are then screw fixed by 35 mm long self drilling and tapping screws having Phillips head with under head cutter, to the studs and channels on both sides of the frame work. The board's joints are to be staggered to avoid through passage.

Insulation

50 mm thick( Density - 64 Kg/m3 ) ceramic / Rock wool is to be placed in the cavity of the partition.

Jointing and Finishing

Finally edges of the boards are to be jointed and finished to have a flush look with specially formulated jointing compound and 48 mm wide self-adhesive fibre tape.

Note:

A horizontal intermediate channel of web 45 mm and an equal flanges of 15 mm of 0.9 mm thickness to be provided for every 3 feet level on both sides if the partition height exceeds the board length to provide edge support to the board.

Bill of Quantity (For 100 Sq. meters for 3 meters height)

S.No. ITEM DESCRIPTION QUANTITY
1. Hilux board including 100 mm wide fillets 6’ x 4’ – 12 mm 118 Nos.
2. Floor & ceiling channels 0.55 x 50 x 32 x 32 x 3660 mm 18 Nos
3. Steel stud 0.55 x 34 x 36 x 50 x 3660 mm 45 Nos
4. Intermediate channels 0.9 x 45 x 15 x 15 x 3660 mm 55 Nos
5. Self drilling & tapping screws 25 mm & 38 mm long 840 Nos. / 2700 Nos.
6. Ceramic / Rock wool 50 mm thick x 64 Kg/ m3 100 m2
7. Jointing compound 20 Kg 6 Bags
8. Self-adhesive fibre tape 48 mm wide 4 Rolls