Fire Rated High Walls    |    Two Hours (196 mm)     |     Two Hours (198 mm)     |    Two Hours (172 mm)

Fire Rated High Walls (Two Hours 196 mm)

A non-load bearing, 196 mm thick, metal framed partition with 2 hours fire rating and sound insulation of 43 decibel up to a height of 7 meters.

Performance

  • Overall Thickness
  • Maximum Height
  • Fire Resistance (with integrity and insulation as per BS-476 Part 22)
  • Sound Insulation(100-3150 Hz)
  • -
  • -
  • -
  • -
  • 196 mm
  • 7000 mm
  • 2 Hours
  • 43 dB

Main System

196 mm thick metal stud partition comprising of a composite framework which includes a 146 mm stud of 1 mm thick and having two unequal flanges of 48 and 50 mm each placed at 610 mm centre to centre in 148 mm floor and ceiling channel with two equal flanges of 32 mm each fixed to floor and ceiling at 600 mm centre, with the help of nylon sleeves and wood screws. Two layers of 12 mm thick Hilux Calcium Silicate Boards are then screw fixed to the studs and channels at 200 mm centres on both sides of the frame work, with 25 & 35 mm long self drilling & tapping screws having Phillips head with under head cutter, for first and second layer boards respectively. The board's joints are to be staggered to avoid through passage.

Insulation

50 mm thick ( Density - 64 Kg/m3 ) ceramic wool is to be placed in the cavity of the partition.

Jointing and Finishing

Finally edges of the boards are to be jointed and finished to have a flush look with specially formulated jointing compound and 48 mm wide self-adhesive fibre tape.

Note:

A horizontal intermediate channel of web 45 mm and an equal flanges of 15 mm of 0.9 mm thickness to be provided for every 3 feet level on both sides if the partition height exceeds the board length to provide edge support to the board.

Bill of Quantity (For 100 Sq. meters for 3 meters height)

S.No. ITEM DESCRIPTION QUANTITY
1. Hilux board 6’ x 4’ – 8 mm 180 Nos.
2. Floor & ceiling channels 1 x 148 x 32 x 32 x 3660 mm 8 Nos.
3. Steel stud 1 x 146 x 48 x 50 x 3660 mm 90 Nos.
4. Intermediate channel 0.9 x 45 x 15 x 15 x 3660 mm 55 Nos.
5. Self drilling & tapping screws 25 mm & 35 mm long 2700 Nos. each
6. Ceramic wool 50 mm thick x 64 Kg/m3 100 m2
7. Jointing compound 20 Kg 6 Bags
8. Self-adhesive fibre tape 48 mm wide 4 Rolls

Fire Rated High Walls (Two Hours 198 mm)

A non-load bearing, 198 mm thick, metal framed partition with 2 hours fire rating and sound insulation of 43 decibel up to a height of 10 meters.

Performance

  • Overall Thickness
  • Maximum Height
  • Fire Resistance (with integrity and insulation as per BS-476 Part 22)
  • Sound Insulation(100-3150 Hz)
  • -
  • -
  • -
  • -
  • 198 mm
  • 10000 mm
  • 2 Hours
  • 43 dB

Main System

198 mm thick metal stud partition comprising of a composite framework which includes two studs of size 146 x 1.0 mm, and having two unequal flanges of 48 and 50 mm each, boxed together and placed at 610 mm centre to centre in 148 mm floor and ceiling channel with two equal flanges of 32 mm each fixed to floor and ceiling at 600 mm centre, with the help of nylon sleeves and wood screws. Two layers of 12 mm thick Hilux Calcium Silicate Boards are then screw fixed to the studs and channels at 200 mm centres on both sides of the frame work, with 25 & 35 mm long self drilling & tapping screws having Phillips head with under head cutter, for first and second layer boards respectively. The board's joints are to be staggered to avoid through passage.

Insulation

50 mm thick ( Density - 64 Kg/m3 ) ceramic wool is to be placed in the cavity of the partition.

Jointing and Finishing

Finally edges of the boards are to be jointed and finished to have a flush look with specially formulated jointing compound and 48 mm wide self-adhesive fibre tape.

Note:

A horizontal intermediate channel of web 45 mm and an equal flanges of 15 mm of 0.9 mm thickness to be provided for every 3 feet level on both sides if the partition height exceeds the board length to provide edge support to the board.

Bill of Quantity (For 100 Sq. meters for 3 meters height)

S.No. ITEM DESCRIPTION QUANTITY
1. Hilux board 6’ x 4’ – 8 mm 180 Nos.
2. Floor & ceiling channels 1 x 148 x 32 x 32 x 3660 mm 8 Nos.
3. Steel stud 1 x 146 x 48 x 50 x 3660 mm 90 Nos.
4. Intermediate channel 0.9 x 45 x 15 x 15 x 3660 mm 55 Nos.
5. Self drilling & tapping screws 25 mm & 35 mm long 2700 Nos. each
6. Ceramic wool 50 mm thick x 64 Kg/m3 100 m2
7. Jointing compound 20 Kg 6 Bags
8. Self-adhesive fibre tape 48 mm wide 4 Rolls

Fire Rated High Walls (Two Hours 172 mm)

A non-load bearing, 172 mm thick, metal framed partition with 4 hours fire rating and sound insulation of 43 decibel up to a height of 7 meters.

Performance

  • Overall Thickness
  • Maximum Height
  • Fire Resistance (with integrity and insulation as per BS-476 Part 22)
  • Sound Insulation(100-3150 Hz)
  • -
  • -
  • -
  • -
  • 172 mm
  • 7000 mm
  • 4 Hours
  • 43 dB

Main System

172 mm thick metal stud partition comprising of a composite framework which includes a 98 mm stud of 1.0 mm thick and having two unequal flanges of 48 and 50mm each placed at 610 mm center to center in 100 mm floor and ceiling channel with two equal flanges of 50 mm each fixed to floor and ceiling at 600 mm center, with the help of metal expansion fasteners. Three layers of 12 mm thick Hilux boards are then screw fixed to the studs and channels at 200 mm centres on both sides of the frame work, with 25,35 & 50 mm long self drilling & tapping screws having Phillips head with under head cutter, for first, second and third layer boards respectively. The board’s joints are to be staggered, horizontally as well as vertically, to avoid through passage.

Insulation

100 mm thick ( Density - 64 Kg/m3 ) ceramic wool is to be placed in the cavity of the partition.

Jointing and Finishing

Finally edges of the boards are to be jointed and finished to have a flush look with specially formulated jointing compound and 48 mm wide self-adhesive fibre tape. Cement Primer (Oil based) to be provided on entire surface before putty/ painting.

Note:

A horizontal intermediate channel of web 45 mm and an equal flanges of 15 mm of 0.9 mm thickness to be provided for every 3 feet level on both sides if the partition height exceeds the board length to provide edge support to the board.

Bill of Quantity (For 100 m2 for 7 meters height)

S.No. ITEM DESCRIPTION QUANTITY
1. Hilux board 6’ x 4’ – 8 mm 270 Nos.
2. Floor & ceiling channels 1.0 x 100 x 50 x 50 x 3660 mm 8 Nos.
3. Steel stud 1.0 x 98 x 48 x 50 x 3660 mm 90 Nos.
4. Intermediate channel 0.9 x 45 x 15 x 15 x 3660 mm 55 Nos.
5. Self drilling & tapping screws 25,35 & 50 mm long 2700 Nos. each
6. Ceramic wool 100 mm thick x 64 Kg/ m3 100 m2
7. Jointing compound 20 Kg 6 Bags
8. Self-adhesive fibre tape 48 mm wide 4 Rolls